Advanced Injection Molding Solutions for North American Manufacturers

Hot Runner Systems for Medical & Drug Delivery Applications

Husky's advanced hot runner systems and integrated medical platforms enable North American manufacturers to achieve stringent regulatory requirements while achieving the precision, consistency, and throughput demanded by the medical technology market.

• Ultra Side Gate technology delivering superior gate quality for autoinjector and pen injector components
• ICHOR™ integrated medical platform with UltraMelt™, Ultra Helix™, and UltraSync™ for temperature-sensitive medical resins
• Hot runner systems engineered for COC/COP materials in pre-filled syringe production
• 32-cavity configurations for 2-piece syringes with tight tolerance control
• Advanced thermal management for reaction cups, lab consumables, and blood collection tubes
• ISO Class 8 cleanroom-compatible systems for biocompatible, contamination-free production 

Autoinjector Manufacturing & Drug Delivery Device Production

Meet the growing demand for self-administration and emergency response therapies with Husky’s purpose-built systems for autoinjector manufacturing and pen injector production, supporting a rapidly expanding global market over the next decad

• Precision molding for pen injector and autoinjector components with accurate dosing control
• Consistent part quality across millions of cycles
• Schöttli™ medical molds with cycle-optimized designs for faster validation
• Complete system integration reducing time to market for CMOs and pharmaceutical brands
• Expert support for FDA requirements and validation protocols

PET Conversion & Alternatives to Traditional Packaging

Husky enables North American producers to transition from aluminum, glass, and HDPE to sustainable PET packaging, achieving compliance with state-level legislation requirements and brand sustainability commitments while reducing costs and improving operational efficiency.

• Glass-to-PET conversion for water, dairy, and beverage applications
• Aluminum alternatives for beverage cans with superior sustainability profiles
• Systems engineered for up to 100% rPET processing with consistent quality
• Lightweighting capabilities reducing material usage by up to 20%
• Multi-Layer technology for barrier protection in sensitive applications
• Material conversion advisory supporting feasibility analysis and implementation

Injection Molding Systems for North American Markets

Industry-leading injection molding systems engineered for the North American market—combining performance, precision, and sustainability across medical, pharmaceutical, and packaging applications.

• ICHOR™: Complete medical manufacturing platform with advanced integration for drug delivery devices, lab consumables, and medical packaging
• HyPET® 6e: High-volume PET preform injection molding with up to 100% rPET processing and 4.5-second cycle times
• HyPET® NX6: Mid-volume PET preform molding delivering 19,000–25,000 bottles/hour with 20% more output per capital investment
• Hylectric® 4.0: Versatile solution for thinwall food containers, closures, and consumer goods
• HyperSync™: High-performance packaging with industry-leading cycle times and up to 40% energy savings
• HyCAP™4: Advanced cap and closure production with tethered design capabilities

Comprehensive Expert Support Throughout Your Journey

Success in medical manufacturing requires specialized expertise at every stage. Husky's team-based approach brings together five key specialists dedicated to your project's success:

• Solution Recommendation: Product Development Engineers design systems optimized for your application
• Optimization: Application Engineers fine-tune performance for maximum efficiency and quality
• Engineering: Project Engineers ensure seamless implementation and integration
• Start-up: Technical Sales Leaders guide successful launch and validation processes
• Field Support: Field Service Experts provide ongoing assistance throughout your system's lifecycle

This integrated approach ensures you have the right expertise supporting every aspect of production, from autoinjectors to diagnostic consumables.