High-Performance Beverage Closure Manufacturing

HyCAP™4 Beverage Closure Systems

The HyCAP™4 beverage closure manufacturing system is Husky’s fully integrated solution for high‑efficiency bottle cap and beverage closure production. Designed with a system‑level focus, HyCAP™4 integrates the machine, mold, hot runner, auxiliaries, and controls so every component works together seamlessly.

Built on proven beverage closure expertise, HyCAP™4 delivers consistent, high‑quality closures while improving productivity, energy efficiency, and ease of operation for beverage packaging manufacturers.

Contact us to learn how HyCAP™4 can support your closure manufacturing goals.  

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Industry-Leading Performance

Maximize Productivity with Advanced Closure Technology

HyCAP™4 optimizes bottle cap closure production through intelligent system integration and proven technologies that maximize throughput while reducing energy consumption. Key features include:

  • Industry leading cycle times for maximum productivity
  • Patented, robust, low maintenance, precision guided stacks with polymer bushings
  • 30% energy savings through Electric Mold Stroke™ and Regenerative Clamp Stroke™ technologies
  • Built-in metal separator to prevent contamination
  • Mold ID™ integration for optimal process setup and maintenance tracking
Simplified Operation

Designed for Ease of Use and Faster Setup

HyCAP™4 is designed to simplify operation and reduce complexity on the production floor. Intuitive controls and integrated technologies make it easier for operators to set up, run, and maintain the system. Key features include:

  • Large 19‑inch touchscreen display with intuitive, easy‑to‑navigate screens
  • Simplified Operator Control™, providing fast access to critical process information
  • Eject Assist™ technology, reducing the time required to achieve optimal ejection settings
  • Integrated machine‑mold‑auxiliary design that supports consistent, repeatable results
Built‑In System Intelligence

Intelligent Controls for Consistent, High‑Quality Closures

HyCAP™4 includes embedded intelligence designed to simplify operation and optimize the closure molding process. Key intelligent features include:

  • Mold ID™ technology, integrating the machine and mold for efficient process setup and improved mold care
  • Optional sensor‑driven mold alignment, detecting mold misalignment and alerting operators
  • Altanium® temperature controllers with Active Reasoning Technology™, delivering precise and consistent temperature control
  • System‑level intelligence that supports optimized process performance and repeatability  
Flexible Production Options

Versatile Cap and Closure Manufacturing Solutions

HyCAP™4 systems are designed to support a wide range of beverage closure applications:

  • Cavitation options from 24 to 128 for scalable production
  • Compatibility with standard neck finishes
  • Support for tethered closure designs
  • Advanced lightweighting capabilities while maintaining closure performance
  • Engineered to support beverage closures for water, CSD, and juice applications

Watch the video to learn how HyCAP™ is transforming beverage closure manufacturing

Sustainable Innovation

HyCAP™ SecuRE+: Advancing Sustainable Beverage

Recognized at the Sustainable Packaging Summit for its innovation and environmental impact, HyCAP™ SecuRE+ represents a major step forward in sustainable beverage packaging. Built on the proven HyCAP™4 platform, this technology enables a new generation of mono-material PET closures that simplify recycling and advance circular packaging:

  • Fully recyclable PET closures supporting a true circular economy
  • Patented tamper-evident technology for improved security
  • Stress-free application with clearance-fit design eliminating integrated cams
  • Dust-free manufacturing process reducing reject rates
  • PET molecular structure enhances barrier performance and extends shelf life

Watch the video to learn how HyCAP™ SecuRE+ is transforming beverage closure manufacturing

Contact Us About HyCAP™4 Systems